Skip to content
Close-up of interlocking modular floating pontoon units showing robust connection system used for temporary marine and inland waterway platforms

Extrusion Blow Moulding

Our floats are manufactured using a process called ‘Extrusion Blow Moulding’.

Plastic resin (granules or powders) are melted in an extruder to around 180 degrees Centigrade and forced out into a hollow tube called a parison.
• This parison is then captured by enclosing it in a cooled metal mould.
• Air is then blown into the parison, inflating it into the shape of the mould and therefore the hollow product.
• After the plastic has cooled sufficiently, the mould is opened, and the product is ejected.

Ultraviolet Inhibitors

The selection of the grade of plastic material is critical to the performance of the pontoon float. Ultra-Violet inhibiters are added to the plastic material in the extruder to ensure the pontoon floats won’t degrade, even in the fierce sunlight of Central Africa.

Limited Waste Product

Waste material formed during the process is granulated and fed back to the extruder for re-use.

Pontoon Accessories

It’s not just our floats which are manufactured using blow moulding, our fixing accessories and fenders are all made in the same way, it’s simply a case of changing the mould and doing a run of that item.

UK Manufacture

Our pontoons are blow moulded here in the UK limiting our environmental impact on having to import our product from China or America as with many competitors on the market.

Our clients

Close-up of modular floating pontoon deck surface showing anti-slip textured finish for safe temporary access walkways

Let's talk

Talk to our experts

Do you have a pontoon requirement in mind? Send us your details using the form below or have a quick chat with one of our experts on 01590 607104.